Special manual chucks: Automobile
- Successfully built and repaired industrial chucks as per client requirements.
- Reconditioning of 1500 mm 3-jaw chuck for Ghadge Patil, Kolhapur.
- Manufactured 500 mm 12-jaw hand-operated chuck for Raychem RPG Pvt. Ltd.
Special small dia power chucks: Automobile
- Design and development of 75 mm diameter 3-jaw power chuck.
- Key components include:
- Chuck body
- Base jaw
- Cover plate
- Soft jaws
- Cam
- Back plate
Custom Workholding Solutions for Leading Industrial Clients
- Successfully designed and manufactured a special 250 mm diameter 2-jaw work holding solution for Sauer Danfoss, ensuring precise gripping and reliable performance.
- Developed and delivered customized work holding solutions for Kirloskar Brothers Ltd., tailored to meet specific machining requirements and enhance operational efficiency.
Special Work holdings: Automobile
- Designed and manufactured a special 200 mm diameter 2-jaw workholding solution for clamping aluminium components, ensuring secure grip and high machining accuracy.
- Developed a special front clamping chuck for Ring Plus Aqua, tailored for efficient clamping and improved productivity in operations.
Front operated chuck for clamping the alloy wheels
- Designed and manufactured a front-operated chuck specifically for clamping alloy wheels.
- Ensures secure gripping and precise centring, minimizing deformation during machining.
- Optimized for efficient operations, improving productivity and consistency in wheel manufacturing processes.
Custom Workholding & Bench Center Solution for Heavy-Duty Applications
- Designed and developed special work holding solutions for Bharat Forge, tailored to meet demanding industrial requirements.
- Manufactured a special bench center with a length of 1.2 meters and a center height of 250 mm.
- Equipped with a hydraulic tailstock to ensure precise alignment, stability, and efficient operation during machining.
Precision Laser Welding Workholding Solution
- Designed and manufactured a special laser welding workholding solution for Gabriel, tailored for high-precision applications.
- Ensures accurate positioning and stable clamping during the laser welding process.
- Engineered to minimize distortion and enhance weld quality, resulting in improved consistency and productivity.
High-Precision Collet Workholding Solution
- Designed and manufactured a special collet workholding solution for Grindmaster, tailored for precision machining applications.
- Provides strong and uniform clamping force, ensuring high accuracy and repeatability.
- Optimized for efficient operations, reducing setup time and improving overall productivity.
Advanced Front-Operated Chuck with Pneumatic Rotary Cylinder for Laser Cladding
- Designed and manufactured a special front-operated chuck integrated with a pneumatic rotary cylinder for workholding at Ultra Precision.
- Specifically developed for laser cladding applications, ensuring stable and accurate clamping during the process.
- Provides precise rotational control and consistent gripping, enhancing coating quality and process efficiency.
Large-Scale Laser Welding Fixture for Pillow Plate Manufacturing
- Designed and manufactured a special laser welding fixture for the production of pillow plates used in the refrigeration industry.
- Complete fixture design and manufacturing carried out in-house, ensuring high quality and precision.
- Fixture dimensions: 2 meters in length and 1.5 meters in width.
- Engineered to accurately position two plates of specific thickness, followed by secure clamping at defined locations.
- Enables precise spot welding of the plates using laser technology, ensuring strong bonding and consistent quality.
Precision Turning Fixtures for GE India Applications
- Designed and manufactured a thrust ring turning fixture for GE India, ensuring accurate positioning and stable clamping during machining.
- Developed a dedicated end cover turning fixture for GE India, tailored for precise and efficient turning operations.
- Both fixtures are engineered to deliver high accuracy, repeatability, and improved productivity in critical machining processes.
Custom Workholding Solution for ARI Armaturen
- Designed and manufactured a special workholding solution for ARI Armaturen, tailored to meet specific machining requirements.
- Ensures secure clamping and precise positioning of components during operations.
- Engineered for high accuracy and repeatability, enhancing overall productivity and product quality.
Advanced Hydraulic Clamping Workholding Solutions
- Designed and manufactured special hydraulic clamping workholding solutions for a wide range of components.
- Provides strong, consistent, and controlled clamping force for improved machining accuracy.
- Ensures high repeatability, reduced setup time, and enhanced operational efficiency.
- Custom-built designs tailored to meet specific application and component requirements.
Precision Dowel Pressing Workholding for Crankshaft Applications
- Designed and manufactured a special dowel pressing workholding solution for Bharat Forge crankshafts.
- Ensures accurate alignment and secure positioning during the dowel pressing operation.
- Engineered to handle high forces while maintaining precision and component integrity.
- Improves consistency, reduces rejection rates, and enhances overall production efficiency.
Heavy-Duty Fixtures for MAZAK Machines
- Designed and manufactured a special fixture for MAZAK INTEGREX with a 1000 mm diameter chuck.
- Capable of handling component weight up to 600 kg, ensuring stable and precise machining (Shirodkar Precicomp).
- Developed a special fixture for MAZAK RAMTECH V12 with a 1850 mm diameter chuck.
- Engineered to support component weight up to 1000 kg, providing robust clamping and high accuracy (Gardner Denver Nash).
- Both fixtures are built for heavy-duty applications, ensuring reliability, safety, and improved machining efficiency.
Heavy-Duty Workholding & VTL Assembly Solutions
- Designed and manufactured a VTL box assembly capable of holding workpieces up to 500 tons, ensuring extreme stability and reliability (Godrej).
- Engineered for heavy-duty applications, providing secure clamping and precise positioning during machining operations.
- Developed special workholding solutions for Cummins Genset, Ranjangaon, tailored to meet specific component and process requirements.
- Ensures high accuracy, improved efficiency, and consistent performance in demanding industrial environments.
Heavy-Duty Fixture for Large Port Plate Machining
- Designed and manufactured a special fixture for MAZAK RAMTECH V12 with a 1000 mm diameter chuck.
- Developed specifically for holding and machining port plates with a diameter of 1400 mm.
- Total fixture weight is approximately 1200 kg, ensuring high stability during heavy-duty operations.
- Engineered for secure clamping, precise positioning, and enhanced machining accuracy (Gardner Denver Nash).
Extra Long Stroke Power Chuck for Extended Clamping Applications
- Designed and manufactured a special 400 mm diameter 3-jaw chuck with an extra long stroke for Kranti Industries.
- Engineered to accommodate a wide range of component sizes with extended jaw movement.
- Provides secure gripping, precise centring, and high flexibility during machining operations.
- Enhances productivity and efficiency in applications requiring extended clamping range.
Heavy-Duty Turning Fixture for Atlas Copco Cylinder
- Designed and manufactured a special turning fixture for Atlas Copco cylinder applications.
- Capable of handling a machined component weight of 378 kg with high stability and precision.
- Fixture weight is 456 kg, optimized for use on MAZAK machines to ensure rigid and secure clamping.
- Engineered for accurate positioning, improved machining efficiency, and consistent performance.
Custom Power Chucks for Industrial Applications
- Designed and manufactured a 315 mm 3-jaw built-in stationary chuck for Rathi Transpower, ensuring reliable clamping and high precision during operations.
- Developed a 200 mm 3-jaw front-operated pneumatic chuck for SPM applications, optimized for efficient and consistent performance.
- Both chucks are engineered for accurate centring, strong gripping force, and enhanced productivity in industrial machining processes.
Defense Engineering Fixtures & Test Rigs
- Designed and developed a supercharger test rig for the T-72 tank body, engineered for reliable testing and performance validation (Bharat Forge Defense).
- Built to ensure accurate simulation, stability, and safe operation under demanding defense conditions.
- Developed a specialized fixture to reduce the weight of a rocket launching cradle (L&T Defense).
- Engineered to maintain structural integrity while optimizing weight, improving handling and operational efficiency.
High-Pressure Shell Testing Machine Specifications
- Machine dimensions: 2000 x 2000 x 3050 mm, designed for robust industrial applications.
- Test pressure capability up to 1200 bar, ensuring reliable and accurate pressure testing.
- Machine cycle time of 55 seconds, optimized for efficient and high-throughput operations.
- Application: Shell pressure testing, delivering consistent performance and safety in testing processes.
Heavy-Duty Hydraulic Chuck for Defence Applications
- Designed and manufactured a special 530 mm diameter 3-jaw stationary hydraulic chuck for defence applications.
- Equipped with a 318 mm through bore, enabling accommodation of large and complex components.
- Engineered for high rigidity, secure clamping, and precise centring under demanding conditions.
- Ensures reliable performance, accuracy, and efficiency in critical defence machining operations.